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Mattress Loading Motorized Roller Conveyor Line

Motorized Roller Conveyor

Mattress Loading Motorized Roller Conveyor Line
Mattress Loading Motorized Roller Conveyor Line
Mattress Loading Motorized Roller Conveyor Line
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TEL: +86 13958248487
EMAIL: sales@yfconveyor.com

Description
Specification
Application

Mattress Loading Motorized Roller Conveyor Line

The mattress production line consist of:

3pcs*6m motorized roller conveyor

1pcs* 90 degree transfer table

3pcs*6m motorized roller conveyor

See below conveyor layout:

6m Motorized Roller Conveyor

6m Motorized Roller Conveyor

90 Degree Transfer Roller Conveyor Table

90 Degree Transfer Roller Conveyor Table

 

Two Working Modes:

Normal Mode
When the ENTRY SENSOR see a mattress,the 3 conveyors before transfer table start to run.When the mattress pass the sensor,the 3 conveyors stop running.
When the ENTRY SENSOR see another mattress,the 3 conveyors restart to run.When the mattress are passed,they stop again.Same process to the other 3 conveyors behind the transfer table.
This is to make the conveyors full of mattress,so the mattress will stay on the conveyor as long as possible to let the glue on the mattress dry.
All the conveyors will stop working when the end SAFEY SENSOR see a mattress.When the mattress be removed,the conveyors restart.
 
Empty Mode
The empty mode is used to clear the conveyor line.All the conveyors start and mattresses move forward one by one.After the last mattress be moved away,the conveyor line will keep running for 30 second before stop.The time can be reset.Same as the normal mode,when the SAFEY SENSOR see a mattress,all the conveyors will stop.
 

Setting Time and Speed on the Electric Box

Load Delay

When the mattress passed the ENTRY SENSOR,the 3 entry conveyors will stop after 5 seconds.The function of this is to keep the space between two mattress,so the transfer table will only lift one mattress at a time.

 

Transfer Delay

When the mattress left the transfer table,te table will keep running 12.5s before stop.the 3 entry conveyors

 

Input Clearance Stop

  • When the 3 entry conveyors are empty,they will keep runing 13.5 seconds before stop.

 

Output Clearance Stop

  • When the whole conveyor line are empty,it will keep running 30 seconds before stop.

 

Technical Parameters:

  1. Rollers:∅89*3mm thickness,galvanized steel,space 150mm center to center
  2. Motor:1.5kw,CPG brand   Power Supply:240V,3-Phase,60Hz  
  3. Belt Specs:width 400mm,thickness 3mm
  4. Conveying Speed:1.5-10m/min,Mitsubishi,FR-D700 VFD
  5. Products to be conveyed:mattress,polyurethane foam
  6. Frame and Leg Construction:carbon steel,powder coated
  7. The rollers are 10mm above the frame.

Roller Conveyor Section
  1. There are ∅89*3 galvanized steel rollers on the surface,under the rollers are belt driven system
  2. Power Supply:240V,3-Phase,60Hz
  3. Motor:CPG brand,0.75kw
  4. Belt Specs:300mm width,3mm thickness
  5. Conveying Speed:1.5-10m/min,Mitsubishi,FR-D700 VFD
  6. Products to be conveyed:mattress,polyurethane foam
  7. Frame and Leg Construction:carbon steel,powder coated
  8. The rollers are 10mm above the frame.
 
Lift System
  1. Conveying Belt Specs:50mm width timing belt
  2. Power Supply:240V,3-Phase,60Hz
  3. Motor:CPG brand,0.4kw
  4. Driven Belt Specs:300mm width,3mm thickness
  5. Conveying Speed:1.5-10m/min,Mitsubishi,FR-D700 VFD
  6. Products to be conveyed:mattress,polyurethane foam
  7. Frame and Leg Construction:carbon steel,powder coated
  8. Lift Structure: air cylinder

 

Mattress Loading Motorized Roller Conveyor Line

The mattress production line consist of:

3pcs*6m motorized roller conveyor

1pcs* 90 degree transfer table

3pcs*6m motorized roller conveyor

See below conveyor layout:

6m Motorized Roller Conveyor

6m Motorized Roller Conveyor

90 Degree Transfer Roller Conveyor Table

90 Degree Transfer Roller Conveyor Table

 

Two Working Modes:

Normal Mode
When the ENTRY SENSOR see a mattress,the 3 conveyors before transfer table start to run.When the mattress pass the sensor,the 3 conveyors stop running.
When the ENTRY SENSOR see another mattress,the 3 conveyors restart to run.When the mattress are passed,they stop again.Same process to the other 3 conveyors behind the transfer table.
This is to make the conveyors full of mattress,so the mattress will stay on the conveyor as long as possible to let the glue on the mattress dry.
All the conveyors will stop working when the end SAFEY SENSOR see a mattress.When the mattress be removed,the conveyors restart.
 
Empty Mode
The empty mode is used to clear the conveyor line.All the conveyors start and mattresses move forward one by one.After the last mattress be moved away,the conveyor line will keep running for 30 second before stop.The time can be reset.Same as the normal mode,when the SAFEY SENSOR see a mattress,all the conveyors will stop.
 

Setting Time and Speed on the Electric Box

Load Delay

When the mattress passed the ENTRY SENSOR,the 3 entry conveyors will stop after 5 seconds.The function of this is to keep the space between two mattress,so the transfer table will only lift one mattress at a time.

 

Transfer Delay

When the mattress left the transfer table,te table will keep running 12.5s before stop.the 3 entry conveyors

 

Input Clearance Stop

  • When the 3 entry conveyors are empty,they will keep runing 13.5 seconds before stop.

 

Output Clearance Stop

  • When the whole conveyor line are empty,it will keep running 30 seconds before stop.

 

Technical Parameters:

  1. Rollers:∅89*3mm thickness,galvanized steel,space 150mm center to center
  2. Motor:1.5kw,CPG brand   Power Supply:240V,3-Phase,60Hz  
  3. Belt Specs:width 400mm,thickness 3mm
  4. Conveying Speed:1.5-10m/min,Mitsubishi,FR-D700 VFD
  5. Products to be conveyed:mattress,polyurethane foam
  6. Frame and Leg Construction:carbon steel,powder coated
  7. The rollers are 10mm above the frame.

Roller Conveyor Section
  1. There are ∅89*3 galvanized steel rollers on the surface,under the rollers are belt driven system
  2. Power Supply:240V,3-Phase,60Hz
  3. Motor:CPG brand,0.75kw
  4. Belt Specs:300mm width,3mm thickness
  5. Conveying Speed:1.5-10m/min,Mitsubishi,FR-D700 VFD
  6. Products to be conveyed:mattress,polyurethane foam
  7. Frame and Leg Construction:carbon steel,powder coated
  8. The rollers are 10mm above the frame.
 
Lift System
  1. Conveying Belt Specs:50mm width timing belt
  2. Power Supply:240V,3-Phase,60Hz
  3. Motor:CPG brand,0.4kw
  4. Driven Belt Specs:300mm width,3mm thickness
  5. Conveying Speed:1.5-10m/min,Mitsubishi,FR-D700 VFD
  6. Products to be conveyed:mattress,polyurethane foam
  7. Frame and Leg Construction:carbon steel,powder coated
  8. Lift Structure: air cylinder

 

Mattress Loading Motorized Roller Conveyor Line

The mattress production line consist of:

3pcs*6m motorized roller conveyor

1pcs* 90 degree transfer table

3pcs*6m motorized roller conveyor

See below conveyor layout:

6m Motorized Roller Conveyor

6m Motorized Roller Conveyor

90 Degree Transfer Roller Conveyor Table

90 Degree Transfer Roller Conveyor Table

 

Two Working Modes:

Normal Mode
When the ENTRY SENSOR see a mattress,the 3 conveyors before transfer table start to run.When the mattress pass the sensor,the 3 conveyors stop running.
When the ENTRY SENSOR see another mattress,the 3 conveyors restart to run.When the mattress are passed,they stop again.Same process to the other 3 conveyors behind the transfer table.
This is to make the conveyors full of mattress,so the mattress will stay on the conveyor as long as possible to let the glue on the mattress dry.
All the conveyors will stop working when the end SAFEY SENSOR see a mattress.When the mattress be removed,the conveyors restart.
 
Empty Mode
The empty mode is used to clear the conveyor line.All the conveyors start and mattresses move forward one by one.After the last mattress be moved away,the conveyor line will keep running for 30 second before stop.The time can be reset.Same as the normal mode,when the SAFEY SENSOR see a mattress,all the conveyors will stop.
 

Setting Time and Speed on the Electric Box

Load Delay

When the mattress passed the ENTRY SENSOR,the 3 entry conveyors will stop after 5 seconds.The function of this is to keep the space between two mattress,so the transfer table will only lift one mattress at a time.

 

Transfer Delay

When the mattress left the transfer table,te table will keep running 12.5s before stop.the 3 entry conveyors

 

Input Clearance Stop

  • When the 3 entry conveyors are empty,they will keep runing 13.5 seconds before stop.

 

Output Clearance Stop

  • When the whole conveyor line are empty,it will keep running 30 seconds before stop.

 

Technical Parameters:

  1. Rollers:∅89*3mm thickness,galvanized steel,space 150mm center to center
  2. Motor:1.5kw,CPG brand   Power Supply:240V,3-Phase,60Hz  
  3. Belt Specs:width 400mm,thickness 3mm
  4. Conveying Speed:1.5-10m/min,Mitsubishi,FR-D700 VFD
  5. Products to be conveyed:mattress,polyurethane foam
  6. Frame and Leg Construction:carbon steel,powder coated
  7. The rollers are 10mm above the frame.

Roller Conveyor Section
  1. There are ∅89*3 galvanized steel rollers on the surface,under the rollers are belt driven system
  2. Power Supply:240V,3-Phase,60Hz
  3. Motor:CPG brand,0.75kw
  4. Belt Specs:300mm width,3mm thickness
  5. Conveying Speed:1.5-10m/min,Mitsubishi,FR-D700 VFD
  6. Products to be conveyed:mattress,polyurethane foam
  7. Frame and Leg Construction:carbon steel,powder coated
  8. The rollers are 10mm above the frame.
 
Lift System
  1. Conveying Belt Specs:50mm width timing belt
  2. Power Supply:240V,3-Phase,60Hz
  3. Motor:CPG brand,0.4kw
  4. Driven Belt Specs:300mm width,3mm thickness
  5. Conveying Speed:1.5-10m/min,Mitsubishi,FR-D700 VFD
  6. Products to be conveyed:mattress,polyurethane foam
  7. Frame and Leg Construction:carbon steel,powder coated
  8. Lift Structure: air cylinder

 

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